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What are the types of wear-resistant ceramic pipes?
1. Self-propagating wear-resistant ceramic pipe: Chemshun Self-propagating wear-resistant ceramic pipe is also called centrifugally cast wear-resistant ceramic pipe. It uses "self-propagating high-temperature synthesis-high-speed centrifugal technology" to form a uniform and smooth ceramic layer and transition layer at high temperature and high speed. Its advantages are simple manufacturing process, low cost, and suitable for long-distance powder transportation. However, because this type of pipe lacks the pressing and sintering process, and the radius is different, the centrifugal force will be different, resulting in uneven density distribution, and poor wear resistance than other wear-resistant ceramic pipes. It is generally only used as a straight pipe.
2. Patch-type wear-resistant ceramic pipe: Patch-type wear-resistant ceramic pipe is to use ceramic adhesive to stick the fired wear-resistant ceramic sheet to the inside of the pipe to form an anti-wear layer. The advantages are simple installation, easy replacement, and low cost, but the disadvantages are also obvious, that is, affected by the quality of ceramic adhesive, the degree of adhesion and solidification of ceramic sheets varies greatly, and high-quality adhesive needs to be selected. Moreover, ceramic adhesive is mostly organic glue. As the temperature rises, the adhesive viscosity will decrease. If the temperature exceeds 300°C, the patch-type wear-resistant ceramic tube cannot be used.
3. Stud welding wear-resistant ceramic tube: Chemshun Stud welding wear-resistant ceramic tube is to leave a small hole on the ceramic sheet, and weld the ceramic sheet to the inner wall of the pipe through the stud. The advantage of this ceramic tube is that it can withstand high temperatures. The disadvantage is that the installation process is relatively complicated, and the stud needs to be protected by a ceramic cap, which will increase the cost. The inner wall of the ceramic layer has a stud cap, and the smoothness is not as good as other pipes.
4. Dovetail slot wear-resistant ceramic tube: The dovetail slot wear-resistant ceramic tube uses a dovetail guide to fix the ceramic sheet in the pipe, and uses mechanical self-locking force to fix the ceramic securely. Dovetail ceramics have strong high temperature resistance, but the installation process is also more complicated and the cost is higher.
5. Ceramic ring lined pipe: In addition to ceramic sheets, Chemshun ceramic rings can also be used for the lining of ceramic pipes. The length of the ceramic ring is about 200-300mm. Compared with the patch ceramic tube, the ceramic ring lined pipe has fewer joint gaps, less risk of hanging and blocking, and stronger wear resistance, but the price is also more expensive.
6. Integrally formed wear-resistant ceramic pipe: The integrally formed wear-resistant ceramic pipe can be regarded as an upgraded version of the lined ceramic ring pipe. It is formed in one piece using a unique firing technology. The length of the ceramic pipe can reach 2-3 meters, without any joint gaps in the middle, smooth and non-slip, and has good airtightness and strong isolation. It can be used in industries with high requirements for airtightness, such as lithium batteries, powder conveying, and pneumatic conveying, but its price has also risen again with the difficulty of the process.